2024 - 12 - 24

A brief analysis of the current status of wire cutting technology for brittle materials

Cutting and processing of hard and brittle materials are the first set of procedures, thus this process plays a crucial role. In the past, cutting processes included internal (external) circular saw cutting, band saw cutting, etc., which exerted significant cutting deformation forces, resulting in severe damage to the material surface and subsurface after cutting, poor surface shape accuracy, and other reasons that made it difficult to meet the requirements of precision cutting of precious crystals.   Traditional cutting processes with low processing accuracy result in a significant amount of processing allowance for subsequent grinding and polishing processes, leading to a decrease in overall processing efficiency.   In 1974, Bowman J and H Mech adopted the method of reciprocating cutting using free abrasive to cut brittle materials. I Kao and his team have been dedicated to researching the principles and mechanical analysis of free abrasive machining (FAM) technology. They found that the processing time during semiconductor processing is directly proportional to the square of the processed crystal diameter.   The distribution of abrasive grains and the size of abrasive grain mixtures during free abrasive machining both have an impact on processing quality and material removal rate.   Past research has mainly...

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2024 - 12 - 20

A Brief Analysis of Diamond Wire Loop Cutting Technology

In the processing of high-precision components made from hard and brittle materials, cutting plays a crucial role on the equipment. Hard and brittle materials belong to difficult-to-process materials, and cutting, as the first step in material processing, affects the quality of subsequent processes and even influences the ultimate service life of the product.   In order to meet the requirements of high quality, high eficiency and low loss cutting of hard and brittle materials, the machining technology of hard and brittle materials was studied.   The mechanism of cutting hard britle materials based on britle fracture mechanics theory, the indentation crack growth process, proved that the hard brittle materials can realize the plastic removal under certain conditions, and discuss the critical condition of brittle ductile transition.   According to the shape. size and distribution of particles of diamond wire, a hard brittle material of diamond wire cutting geometry model, the average cuting depth of diamond wire section of single particle and single particle of actual cutting depth is calculated, and the diamond wire cutting eficiency were analyzed and provide a theoretical basis for cutting hard brittle materials with high quality and high efficiency. According to the requirement of hard brittle...

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2024 - 12 - 20

Case Study: Stone Cutting for American Client by Ensolltools

Ensolltools, a cutting-edge factory specializing in the precision cutting of hard and brittle materials, boasts over a decade of industry expertise. With its in-house research and development team and advanced manufacturing facility, Ensolltools continues to push boundaries in the realm of material cutting technology. Recently, a client from the United States entrusted Ensolltools with a shipment of stone for cutting. The outcome of the cutting process was nothing short of exceptional. The cuts were executed flawlessly, with no chipping or rough edges, and the surfaces were left impeccably smooth. This impeccable execution not only met but surpassed the client’s expectations, earning Ensolltools a high level of trust and satisfaction.   This successful collaboration stands as a testament to Ensolltools’ commitment to excellence and innovation in the field of material cutting. To explore more cutting-edge case studies and witness the precision firsthand, visit Ensolltools Showcase.

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2024 - 12 - 10

Diamond Wire Insights: A Quick Overview

Diamond wire saw cutting, also known as diamond wire, is a cutting line that utilizes electroplating or resin binding methods to fix diamond abrasives onto metal wires.   In the 1990s, this technology was successfully applied to the processing of silicon and silicon carbide. To further enhance efficiency and process other hard materials like ceramics that are difficult to machine, diamond abrasives were fixed onto metal wires in a certain manner, giving rise to diamond wire saw cutting. Zhengzhou Ensolltools is engaged in the research, development, production, and sales of diamond wire saw cutting. With independent intellectual property rights and numerous patented technologies, the company is also a leading figure in the international market for diamond wire saw products. Upholding a business philosophy that prioritizes technology and places service at the forefront   Ensolltools has assisted numerous customers in resolving many issues within industries involving the cutting of hard and brittle materials such as tires, photovoltaic silicon, sapphires, ceramics, and marble. In the field of diamond wire cutting, the company has earned recognition and trust from customers. All industries are welcome to consult and collaborate with us Our company uses an electroplating fixation method, where a layer of metal is deposited...

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